I can't upload the video from my phone so I'll try and put it on youtube later. But it's very clear that adjusting the cav plate made no improvement - probably worse for cavitation.
Hole shot is fine up till 3000 rpm and then it jumps to 5500 rpm before kicking back in.
The cav plate did have an effect - it gave us an extra 200 rpm at WOT - now 5800 (too high prop was 13x14)
The cav plate help the bot turn at "higher" speeds - over 32mph seemed to turn "ok" but still not great. Under that speed was terrible.
When we loaded one person in the rear the boat turned well.
So now its back to the factory for them to sort - my hunch is that they wont take the time to test and fix the handling issue which is frustrating for me.
What else could make the boat perform better? Moving the engine back a few inches to get the weight off the nose? Massive job and no guarantee it will work. It might make the wash worse as well?
So options are
1. Leave it and put up with the bad turning - drop the cav plate slightly more to improve wash a little.
2. add weight (lead) to the rear of the boat - not a great fix but might be the easiest answer - but could increase wash.
3. Try and move the engine to the rear of the boat - big job???
Then we have the cavitation issue - Any prop guru's around? I don't really want to drop down in size for diameter but I think with the prop shaft angle we have no choice. Next to test is a ACME 2209, 12.50, 15.5, 0.150 cup, 4 blade - not sure a 450 HP engine should have such a small diameter? but we need to gap under the hull to increase in order to stop the cavitation (well at least thats what I think is causing it)
This is really frustrating... oh - and yesterday we couldn't engage neutral - it stayed in gear - pretty sure its just the cable throttle needing adjustment but still on top of everything else it got me cranky.
So now it stays in the shed till next week when it goes back to the dealer to sort out -
Things to repair by them.
Handling issue
install Zero off
fix bimini - flapping around
move mirror to windscreen mount (not bimini)
hot water shower install
fresh air exhaust install
throttle cable adjustment
engine cover insulation
and a few other minor things
rant over....