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Any first hand experience with using Hot Dipped Galv Cable in permanent lake installation ?


swbca
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This first year, I used 750 feet of 3/32" of hot-dipped Galvanized cable to wind down a submersible slalom course. I will be making some adjustments so it would be fairly easy to swap it out with Stainless if there was significant benefit. One supplier that distributes both says galvanized can last decades in water - but that was generic comment not specific to cable products. If I could expect 5 years that's good enough for me. Its not a cable course. The cable attaches to a winch to pull down a course with individual anchors for each buoy anchored with poly rope. 250 feet of the cable is running through thick walled polyethylene tubing where it has lake-bottom contact so maybe galvanized would be affected by 30 feet of movement in the tubing when winding up and down ?

 

 

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My experience with lift cables, galvanized break at the waterline due to corrosion. The cable that stays submerged tends to be fine. Stainless has a much longer life span. I have also seen lots of variation in life for galvanized.
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Cable with these specs is hard to find. It easy to find in 1/8" and larger.

3/32" Stainless Steel Wire Rope 304 Grade 7x19

 

I found one brand and it was cheaper than Galvanized from E-Rigging

 

Anything to be concerned about ?

Laureola 3/32" Stainless Steel Aircraft Wire Rope 304 Grade 7x19-1000ft

$180.00

 

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Tried galvanized on our course...softened and failed in 6-8 months. Stainless is the way to go. Heck the galvanized pipe on our boat lift almost rusted through before I noticed. The stainless lift cable would have cut the pipe in half.
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I get the impression the only small stainless cable sold by retail and online sellers is made in China. I could have USA cables made if I was building a bridge or for aircraft carrier arresting cables. Its hard to tell the quality difference between small imported cable from one vendor versus another. Its good that the USA still makes almost everything we use in competitive skiing, including the best competition rope products.
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"My experience with lift cables, galvanized break at the waterline due to corrosion. The cable that stays submerged tends to be fine."

This.

Consider a short section of stainless at your (presumably above the waterline) winch, tying/looping into your galvanized underwater. Or see how long your galvanized lasts and do this localized repair when the time comes. But the completely submerged sections should last quite a while, especially if there are no sharp stress points underwater.

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Stainless is the way to go. Our Accufloat course is over 30 years old and the cable still looks like new.

 

We had a galvanized course in the river about 40 years ago and it never saw air and it had corroded and had that dark rusty look to it when we moved to our lake and it broke a few years in.

 

We swapped the homemade course out for an Accufloat with stainless end anchor lines and they all look new.

 

It was just surveyed this year and the boat guides were within record tolerance. The pvc arms had bent over time so were replaced with individual anchored skier balls.

 

We would have replaced galvanized a few times by now in my opinion.

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