Johnbrannan Posted October 16, 2016 Share Posted October 16, 2016 Any suggestions or resources for this task? I am an above average DIYer and have an awesome set of tools. It looks like I will have to take down the tensioner, remove the belt, then access the housing. Any pitfalls to be aware of? Link to comment Share on other sites More sharing options...
Baller Kelvin Posted October 16, 2016 Baller Share Posted October 16, 2016 The bolts on the housing have O rings so you don't need to completely remove the bolts. This will keep you from accidentally dropping one in the bilge. Don't overtighten the bolts when replacing the housing. Link to comment Share on other sites More sharing options...
Baller LeonL Posted October 16, 2016 Baller Share Posted October 16, 2016 Nothing difficult. 10mm socket, short extension insert through the holes in the pulley. Put the impeller in with the vanes angled the same as the the original. Reinstall the housing and belt. Done. Link to comment Share on other sites More sharing options...
countymountie Posted October 17, 2016 Share Posted October 17, 2016 Finding a torque wrench that had the low torque setting was the hardest part, but it's also very helpful for snugging up the engines knock sensors when you put them back in during the winterization process. I think I bought mine at Harbor Freight. Cheap. Link to comment Share on other sites More sharing options...
Baller Hugh Nichols Posted October 17, 2016 Baller Share Posted October 17, 2016 Put never seize on the shaft so when u replace this one it will come out a lot easier than the one you are taking out now. Link to comment Share on other sites More sharing options...
Baller rockdog Posted October 17, 2016 Baller Share Posted October 17, 2016 These are very simple, 10 times easier than my GT40. Link to comment Share on other sites More sharing options...
Baller_ Jody_Seal Posted October 17, 2016 Baller_ Share Posted October 17, 2016 I can do one in less then 4 min!....... Provided all the rubber parts are still intact! Link to comment Share on other sites More sharing options...
Johnbrannan Posted October 17, 2016 Author Share Posted October 17, 2016 So Jody, is there a need to remove the belt? John Link to comment Share on other sites More sharing options...
Baller skiinxs Posted October 17, 2016 Baller Share Posted October 17, 2016 Yes, you have to remove the belt. Take a picture of the fully installed belt first with your phone to ensure that you don't spend a lot of time figuring out the routing on reinstall. Put a ratchet or short breaker bar on the tensioner to release the tension and pull the belt off the pulley. Only takes a minute. Link to comment Share on other sites More sharing options...
Baller PatM Posted October 17, 2016 Baller Share Posted October 17, 2016 Keep in mind that there is a torque setting on the bolts. Use a torque wrench if you have one. I believe it is 8.5lbs. Link to comment Share on other sites More sharing options...
Baller_ Jody_Seal Posted October 19, 2016 Baller_ Share Posted October 19, 2016 Forget the torque wrench, use a 1/4" drive set with a short extension and a 10mm socket. After pulling the belt loose rotate the pump pulley holes to line up with the three small bolts on the outer housing. Loosen the bolts fully but do not pull them out as there are "O" rings on them on the inside. once all bolts are full backed out of the threads pull the outer housing/bearing Assy/ bolts and all away from the pump bowl. pull off old impeller , look for broken blade parts and install new impeller on shaft. lube blades with dish soap and reinstall with the housing marked top to the top and make sure large o ring and bolt o rings are in place. tighten bolts a little over snug with the 1/4" drive set up install serp belt and move on to getting more important things going like taking your next ski ride!! Link to comment Share on other sites More sharing options...
Baller Mateo_Vargas Posted October 19, 2016 Baller Share Posted October 19, 2016 I did mine yesterday and the hardest part was finding my 10mm socket which I left under the hood of a car that I had disconnected the battery. Just in time too! Link to comment Share on other sites More sharing options...
Baller Kelvin Posted October 19, 2016 Baller Share Posted October 19, 2016 That impeller has needed changing for some time. I routinely change them at least once a year. Since starting the once a year swap, I have never removed one that looked that bad. Link to comment Share on other sites More sharing options...
Baller BlueSki Posted October 20, 2016 Baller Share Posted October 20, 2016 Cheap part to replace each year to avoid much more costly consequences. Link to comment Share on other sites More sharing options...
WaterSkier12 Posted October 20, 2016 Share Posted October 20, 2016 Jody Seal, the voice of reason! Link to comment Share on other sites More sharing options...
Johnbrannan Posted October 20, 2016 Author Share Posted October 20, 2016 Thanks Jody and everyone. Link to comment Share on other sites More sharing options...
Johnbrannan Posted November 7, 2016 Author Share Posted November 7, 2016 I followed Jody's instructions, and the process went perfectly. It did not take 4 minutes, but next time it will. I was surprised to discover the wear on the impeller that had only 85 hours. We skied today, and there were no engine explosions. :) Thanks for the help Link to comment Share on other sites More sharing options...
Baller Fast351 Posted November 8, 2016 Baller Share Posted November 8, 2016 Wow that looks only marginally better than the one I pulled with 300 hours on it. Link to comment Share on other sites More sharing options...
Baller LeonL Posted November 8, 2016 Baller Share Posted November 8, 2016 I don't know if I see wear or just strange distortion of the vanes. Link to comment Share on other sites More sharing options...
Baller Fast351 Posted November 10, 2016 Baller Share Posted November 10, 2016 2 rub spots on all the vanes (not to mention dryrot cracking). My old one had wear spots just like that with spots worn on the vanes dividing it into thirds like that. There must be something in the housing that causes that. Link to comment Share on other sites More sharing options...
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