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What’s the lifespan of hard shell boots?


aupatking
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This morning I was screwing around because fedex is a week late with my new ski. I decided to high-tech redneck the Union with MOB binding plate, old fluid motion boot, Freddie Winter World Champ fin box, and a CG fin.

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Well, the Boot was old, how old? Good question. For those of you who know plastics, what kind of lifespan should we expect so we don’t end up like this.

And I really really wish I had video

Also, totally not a Fluid Motion issue. These boots were OLD.

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@aupatking that is a pretty complete failure! I guess the plastic can get brittle, but I have some of those same boots(Universal Skate Design) and have not had a problem. I can send you a replacement if you wear my size, brand new one, not my old one...

Mike's Overall Binding

USA Water Ski  Senior Judge   Senior Driver   Senior Tech Controller

 

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That’s perfect. And just to make totally clear, ABSOLUTELY NOT an MOB issue either. The plate didn’t release, and it shouldn’t have. It performed exactly as it should have. It would not have been a fall at all, had the boot not exploded. I would think it’s obvious from the photos but I just want to make certain that’s 100% clear
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I've been on FM Evolution boots for several years -- this year switching to hybrid (lower) rear boot. I ski year round in S. Florida so the boots take a beating from the sun and high humidity (even when in storage). A couple of my ski buddies are on the same boots. We've learned that in this environment with heavy usage -- the boots need to be replaced annually. They wont make it through two full seasons without cracking/tearing (usually at the point were the boots are connected to the plate). If I don't replace them annually, they will remain intact through mid-tournament season before cracking -- usually at the worst possible time. So I'm now in a routine of starting new seasons with new boots. Pricey -- but I think its worth it. The simple design of the boots make them one of the safest hardshell systems out there. Never had a problem with them other than this time limit.
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@aupatking shipped you some shells and cuffs to try out, including one of the new MOB prototype boots and a custom cuff. Have fun and let me know how it goes.

 

@HSL is right, UV can make the plastic shells brittle in a short time. Protect them just like you protect your ski. And remove your liners to dry out.

Mike's Overall Binding

USA Water Ski  Senior Judge   Senior Driver   Senior Tech Controller

 

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@mmosley899 I’ll definitely let you know. Let me know what I owe you for those. You gonna be down in Axis this weekend?

@HSL and @BraceMaker thank you for the input. My ski always goes back into my bag but I’ll make sure to get the liners out

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@skialex we have had 2 club members experience Reflex failure. In both instances the failure was of the U-bolt that holds the boot to the plate. The bolt came off of the surprisingly short screw that secures it to the plate. All Reflex users should lock-tite their U-bolt. In one case the screw had been recently tightened and the failure was perplexing. It was like the screw threads failed. Reflex has not responded to multiple emails on this failure which has been very poor to day the least.
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@aupatking - the answer to your question would require some additional information regarding the type of plastic used for the boot, and even then we would only end up with a wide range for the lifespan. As mentioned above, UV is especially destructive to plastics as it breaks down the plasticizer in the material, causing it to become brittle. Heat will also damage the material as it will break down the chemical bonds and reduce various properties of the material. The answer is to inspect the boot material for damage on a regular basis, including looking for stress cracks, change in hardness and discoloration. Just like we should do with the rest of our gear!
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THANK YOU. I’m sure on reflex this season, and although I often check and tighten the screws into the ski, I never looked closely at the “horse shoe”. Mine was about to come off on one side. I doubt I had more than a thread or two left... Question-I’ve never used loc tight on my binding screws. I think I remember reading in the paperwork that came with me of my skis that it’s a no no. I’d never use the red stuff, but any reason for not using a little dab of the blue? I’m guessing the ski manufacturers might be afraid of the anchors coming loose from the ski before the loc tite releases?
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@Clydesdale - you'll be fine putting loctite in the horseshoe - I'd recommend the purple for this application - https://www.amazon.com/Loctite-22221-Purple-Strength-Thread/dp/B006GOL5CQ/ref=sr_1_4?keywords=purple+loctite&qid=1569958616&sr=8-4

 

I think the idea with the skis is two fold - the loctite might be too strong and might also back out the inserts. But also the chemicals may eat the core.

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One reason that screws are getting loose is that most of us use PH2 screwdriver where as Reflex usually uses Pozidriv screws. If you use reflex, it is good to carry a PZ2 and possibly a PZ3 screwdriver. Easier to tighten the screws more and stay tight. I even put silicone grease on the Rear aluminum bases, (not the front horse shoe, there’s no need)
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